Monday, November 05, 2001

Book Review: Swimming Across

The Chicago Tribune

5 November 2001

Business
Intel's Grove unearths risk-taking roots
Elizabeth Corcoran
Special to the Tribune Elizabeth Corcoran is the Silicon Valley bureau chief for Forbes magazine
1194 words

(Copyright 2001 by the Chicago Tribune)
For most Americans, the horrifying events of Sept. 11 shattered our brash confidence in the safety of our homes and offices, leaving us angry, disoriented and wary. For immigrants who fled to America to escape persecution in their native land, however, these feelings are achingly familiar.
They have lived such nightmares before, and survived. And there is wisdom and solace in how they did it.
Among them is Andrew Grove, chairman of Intel Corp. In "Swimming Across," a new memoir of his childhood in occupied Hungary, he opens the blinds on a seldom-discussed part of his life: growing up in Hungary in the 1940s and 1950s amid Nazi and Communist rule.
It is a remarkable book, both for what it says and for what it does not. There are no pop-psychology embellishments of what his experiences meant or how they shaped him into the person he became: a salty, tough manager, a fierce and tireless competitor and yet, a careful observer, listener and a risk-taker.
War-torn childhood
Born Andras Grof, an only child in a middle-class Jewish family in Budapest in 1936, Grove was 5 when Nazis seized control of Hungary. His father, like other Hungarian Jews, was conscripted into the army as a laborer.
Grove and his mother went into hiding. She drilled him on a fake Slavic name, cautioning him not even to urinate around other little boys because his circumcision might give them away.
That sense of always watching served Grove well through his years of management at Intel. Years later, competitors would marvel that Intel was relatively unscathed by the kinds of antitrust investigations that rattled partner Microsoft, even if Intel's business tactics seemed equally tough.
Credit Grove for carrying his early lessons close to his heart: When around an unfriendly regime, keep your head down and mouth shut. In 1996, he laid out his business philosophy in a crisply written book "Only the Paranoid Survive."
Grove's phrase became another Silicon Valley buzzword. Executives would nonchalantly declare they were "paranoid" about their competition--knowing about as much about real gut-wrenching paranoia as most of us know about climbing Mt. Everest. It's one thing to worry; it's another to live with the coiled tension that comes from growing up in a totalitarian state and seeing innocent people become victims.
Grove replays his childhood memories like simple home videos-- without special effects or sophisticated retouching. One day from a window, he spots German soldiers herding people out of a Jewish house. "They all had their hands up in the air, even the little kids who were being carried by their parents. It all seemed very orderly. Tears started to stream down my cheeks."
Grove never says "this is why I'm paranoid," or "this is why I am suspicious of government."
But what other lesson can a child possibly draw?
After the war, Grove's detailed descriptions of his daily life take on a sort of Hungarian Norman Rockwell glow: He obsesses over swimming and girls. He chafes at his parents' insistence on private English lessons.
Yet the message that Grove learns over and over from living in a repressive regime is a dulling one: Don't stand out. Don't be noticed. Go with the flow.
Years later at Intel, Grove became infamous for engagements called "constructive confrontation." Grove might bawl out a colleague for moving too slowly or for reaching the wrong conclusion. All that shouting was fine. He judged those sessions a success when they resulted in a fresh approach.
Directness at any price
How did Grove come to prize frankness above all? He had seen the corrosive effects of passive politeness during his youth. Directness, even when brutal, was worth any price.
Grove conveys this lesson, again, only by implication. He describes the epiphany he experiences in late 1956 as he leaves Vienna via train, heading toward the West. "After all the years of pretending to believe things that I didn't, of acting the part of someone I wasn't, maybe I would never have to pretend again."
While still in Hungary, however, Grove learned to take risks. He is lucky in that he has a strong guide. As tens of thousands of Hungarians fled the country in late 1956, Grove agonized about what to do. Then one December afternoon, an aunt who had survived Auschwitz burst into the apartment he shared with his parents. "She came right over to me and without any greeting said, `Andris, you must go.' I stared at her. `You must go,' she repeated, `and you must go immediately.'"
He left, ultimately recreating himself in America.
Twenty-nine years later, Grove and Intel's then-chief executive Gordon Moore would confront Japanese competition in memory chips. Although Intel's business plan for years had been built on these chips, they were draining money out of the company by mid-1985.
Grove asked Moore what would happen if the board kicked them out and brought in a new CEO. "Gordon answered without hesitation, `He would get us out of memories,'" Grove wrote in his 1996 book. Grove responded, "Why shouldn't [we] do it ourselves?"
A dramatic shift in direction
That conversation paved the way to Intel becoming the dominant maker of microprocessors for personal computers.
Quitting memory chips was as scary and yet as pivotal for Intel as leaving Hungary had been for Grove. Both were "inflection points," a term Grove uses for a profound period of change, a signal of the beginning of the end.
"Swimming Across" culminates with two inflection points. With the push from his family, Grove flees to Vienna in December 1956. Yet his most dramatic moment occurs when he learns he has not made the list of people granted papers to go to the U.S.
After years of coping, he now acts. He races across town to track down the panel interviewing refugees, pushes his way through a line and starts talking. "The words poured out, not eloquently or coherently, but I talked and talked as if I could overwhelm their objections by the sheer volume of my words."
Action worked. Within weeks, he was on a boat headed to the U.S.
At the end of the book, Grof changes his name to Grove and a U.S. green card is in sight. He makes plans to head for graduate school in California. Andras Grof would never have become the chairman of one of the world's most influential companies if he had stayed in Hungary and kept his head down.
And that is the first half of the story. Learning how Grof became Grove is an excellent start, but it whets our appetite for more.

Swimming Across: A Memoir, by Andrew S. Grove, Non-Fiction/ Life Stories, Hardcover $26.95, 304 pages, WARNER BOOKS.

© 2006 Dow Jones Reuters Business Interactive LLC (trading as Factiva). All rights reserved.

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Monday, April 02, 2001

Forbes: Too Hot to Handle

Forbes.com


William Pohlman's 1999 retirement party, capping a 20-year tenure at Intel, had barely started when two former colleagues pulled him aside. They wanted him to help them start a new chip company, Primarion, which wound up focusing on regulating the energy demands of microprocessors. The back nine could wait. "I knew the technology megatrends that were creating problems for building future chips," says Pohlman, a former vice president of engineering in Intel's microprocessor group.





Two years later Intel (nasdaq: INTC - news - people) is pulling off breathtaking feats, squeezing 42 million transistors onto a sliver of silicon 217 square millimeters. Its new Pentium 4 churns through data at rates of 1.5 gigahertz; one gigahertz is a billion clock cycles a second.

But as chips get this dense and quick, they get hot�hot enough to boil water. The heat makes them so electrically "noisy" that they can fail. And the materials that enabled such chip density are reaching physical limits. Says Pohlman, now chairman of Primarion in Tempe, Ariz.: "We've hit an inflection point."

And it's a biggie. If nothing is done to rethink chip design, the most powerful microprocessors could be consuming more than 1,000 watts by 2004. "If it's business as usual, we wind up frying eggs" with microprocessors, says Dennis Monticelli, a Fellow with National Semiconductor (nyse: NSM - news - people) in Santa Clara, Calif.

Many of these problems could occur within two chip generations, about four years from now. Since it takes about two years and more than $1.5billion to build a new semiconductor factory, chipmakers are rolling some expensive dice betting researchers will find solutions in time. "Our goal is to make Moore's Law work for the next decade," says Patrick Gelsinger, chief technology officer at Intel, referring to the tenet that the number of transistors on a chip doubles every 24 months.

Doing so, however, will demand changes in the design of chips and the materials that compose them. At a recent industry conference, Gelsinger declared that managing heat is now one of the industry's top challenges. Switching every transistor off or on requires a touch of energy. As transistors shrink, it becomes impossible to completely turn them off, so they leak current all the time. That draws electricity�50 watts in the case of the Pentium 4�and the electricity creates heat. Without the use of cooling techniques, temperature spikes above 105 degrees centigrade have occurred. Piping out the heat is expensive. Even simple "heat sinks," chunks of material that carry heat away from microprocessors, can add $16 to the cost of a $600 chip. More elaborate models, with tiny chambers of water that vaporize and carry away heat even more quickly, can run twice the cost. Computer makers hate adding gizmos to their boxes to flush out heat, preferring to save the room for gear that makes their machines more appealing.

New cooling tricks are starting to emerge. In late February the fledgling Incep Technologies in San Diego introduced a technique for packaging together a microprocessor, a logic board for regulating power to the chip and a heat sink. Even though such "encapsulation" could cost $200 per unit, Incep President James Kaskade contends that it both cools the chips and saves space inside the box.

Isonics Corp. (nasdaq: ISON - news - people), in Golden, Colo., a maker of specialty materials and chemicals, is proposing a new material:a "purer" version of silicon called Si-28, which channels out heat better than conventional silicon. The silicon in typical wafers is a blend of three silicon isotopes. Sifted down to just the Si28 isotope, Isonics' wafer conducts heat better.

Even though Si28's thermal properties are attractive, changing materials could be an expensive option, adding at least 25% to the cost of the wafer. Isonics Chief Executive James Alexander says he needs committed partners before manufacturing the first wafers. He claims that Advanced Micro Devices (nyse: AMD - news - people), among others, is experimenting with the materials.

Even better than getting the heat out would be generating less of it in the first place. Intel's Gelsinger is exploiting several tricks to make chips more efficient. Adding more local memory, or "cache," to a chip reduces the work the microprocessor must do to fetch needed data. Letting two microprocessing units share one cache cuts work even further. Designating a special section of the chip to handle common tasks also helps. So, too, does handling repetitive tasks together.

Both Intel and AMD are also trying to be smarter about how their chips use power by using software to deliver just enough juice to the chip to get a job done. "The chance that you need the highest performance at any one time is small," points out Frederick Weber, vice president of design engineering at AMD in Sunnyvale, Calif. Instead, chips might operate at clock speeds ranging from 300 megahertz to 1,500 megahertz, depending on the tasks.

Transmeta (nasdaq: TMTA - news - people), a much-talked-about Santa Clara newcomer, is taking a different approach entirely. Instead of slowing down a fast processor, it is using software to replace transistors. Transmeta's technique, called "code morphing," translates the instructions sent to a chip into bigger chunks that can be handled more efficiently. The result: Its Crusoe chip, which uses about 1 million logic devices such as transistors, is already used in Sony and Hitachi laptops. Transmeta and its competitors argue about whose chip performs at what speed. "Racing for megahertz isn't the goal�giving consumers a great experience is," says the company's founder and chief technology officer David Ditzel.

A more insidious problem, the one that lured Bill Pohlman out of retirement, is the dreaded power spike. Operating at gigahertz speeds takes a lot of energy, so designers must lower the voltage they apply to transistors so as not to fry the electronics. But at lower voltages the signal that pulses through the chip gets so weak it could get lost in the chip's electrical cacophony. Imagine 50 million doors slamming every fraction of a second. And, when the electric potential dips below one volt, devices may not get enough juice to switch. A power-hungry transistor will steal energy from its neighbors, causing a tiny surge on the chip. "Either you have to run your processor slower, or you could get a �blue screen'�the system fails," says Pohlman.

He thinks he has an answer to these concerns by judiciously managing the voltage. Primarion is designing small, special-purpose silicon germanium chips that sit next to a microprocessor, monitor its energy demands and supply the right amount of power at the right time. "We think it might add $20 to the cost of the microprocessor but it could run as much as 20% faster," Pohlman argues. Primarion's first chips, which operate about five times as fast as the top microprocessors, might be ready by year-end. (Silicon germanium chips run so fast because electrons travel more easily through the material than they do through silicon.)

As transistors get even smaller the materials that have been so reliable for chip designers begin to give out. One standard ingredient has been silicon dioxide, a combination of silicon and oxygen atoms that makes up beach sand and quartz crystals. Silicon dioxide has played two different roles for transistors: It insulates the tiny metal wires connecting those millions of transistors and manages the process of turning a transistor's power off and on, serving as a buffer between positive and negative charges. By thinning this "dielectric layer," designers have sped up transistor-switching. But it will soon be stretched about as thin as it can go: The silicon dioxide layer on the daughter of the Pentium 4 will be a mere six atoms thick. Designers can't scrape away too many more atoms or else those lines will touch or interfere, garbling the digital signals.

Researchers despair of ever finding another material that can both manage the switch and insulate the wires. That leads them in different directions: adding new materials to the dielectric material governing the switch and trying to concoct new insulators for the wires. IBM and others are trying a grocery list of materials. In early March, for instance, Dow Chemical (nyse: DOW - news - people) unveiled a porous organic material that it promised to make available as an insulator later this year. One radical idea for insulating the wires would be to leave nothing but air between them, says Daniel Dawson, a manager at IBM's Almaden Research Center. Such a chip might be too fragile, however.

Many solutions are under way, but if the biggest chipmakers don't settle on an approach, it will be difficult to drive down the costs of future chips. One compromise: throwing in a pair of oven mitts with every new computer.

Getting The Heat Out

To make more powerful microprocessors, engineers try to squeeze more transistors onto a single silicon chip. That means transistors have become vanishingly small. If Intel's top–of–the–line Pentium 4 processor measured 500 miles on a side, then each of its 42 million transistors would be only 19 feet across the top. But the tinier the transistors, the hotter the whole chip becomes. Here are a few of the techniques designers are trying to get the heat out. Just about all of these, however, add some cost and difficulty to chipmaking.
FIND A BETTER WAY TO
FLUSH OUT HEAT
USE DIFFERENT MATERIALS REDESIGN THE CHIP
1. Heat sinks. These are chunks of material that pull heat away from the microprocessor. Metal is a good conductor of heat, water is better. (Air is the best.) Some designers are building novel heat sinks with tiny water chambers. The water draws out the heat, vaporizes and, as it cools, condenses again.
2. "Encapsulate" a microprocessor. Startup Incep hopes to package a chip, heat sink and the ability to modulate voltage. By sliding the chip into this tidy package, it could expose more of it to air.
Some firms are exploring how different materials flush out heat or switch faster with less voltage.
1. IBM's "silicon on insulator" layers silicon and an insulator such as silicon dioxide where current passes through the semiconductor.
2. Materials–maker Isonics pushes the idea of using isotopically pure silicon wafers that have fewer crystal defects than conventional wafers. Electrons pass through with fewer road bumps, generating less heat. Isonics is seeking a commitment from a big chipmaker before it begins manufacturing such wafers. Chipmakers are nervous about the cost.
1. Add more local or "cache" memory. To do a task such as addition, a chip might have to fetch the numbers from the hard drive. Adding more cache memory means the chip does less work to find the data.
2. Add specialized processing blocks. Creating a section of the chip designed to handle repetitive tasks efficiently saves work.
3. Add another processor, but share the memory. Creating two processing units that share a large cache on the same swatch of silicon speeds up work.
4. Use software to find parallel tasks. In the most radical case, software might be able to reorganize a problem so that a chip can handle several tasks simultaneously. Software can also let a processor work as if it were two units when it's only one. -E.C.


Feeding the Pentium Beast

04.02.01
from Too Hot to Handle

Intel's astonishing march toward ever denser chips comes with a cost: skyrocketing energy demands. The prospect of 100-kilowatt chips has designers scrambling for solutions.

Projection figures assume no advances in energy efficiency techniques.

1Leakage is the dissipation of energy as a result of imperfect transistor function.

Source: Intel.


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